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Aluminum as Heat Sink Material - Clinton AluminumMay 05, 2020 · Working with aluminum, pure aluminum is impractical because it is generally too soft, and certain alloys work better as heat sinks than others. Alloy 1050 is an excellent heat conductor, as high as 229 W/ (mK) but tends to be soft. While trading off a bit of conductivity, stronger alloys such as 6060, 6061 and 6063 can still be effective.
Jan 10, 2019 · The best heat-conducting metals have high thermal conductivity and are useful for many applications, such as cookware, heat exchangers, and heat sinks. On the other hand, metals with a lower rate of heat transfer are also useful where they can act as a heat shield in applications that generate large amounts of heat, such as airplane engines.
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The Aluminum alloy 1050A has a higher thermal conductivity of 229 W/mK, but it is too soft mechanically to be used for heat sinks. One should opt for aluminum alloys in the 6000 series as they are strong, malleable, and are ideal for extrusion. Out of these, the Alloys 6060, 6061 and 6063 series are the most preferred for designing heat sinks.
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